Methods Engineer Electrical

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Date: 4 Jul 2024

Location: Sri City, IN

Company: Alstom

Leading societies to a low carbon future, Alstom develops and markets mobility solutions that provide the sustainable foundations for the future of transportation. Our product portfolio ranges from high-speed trains, metros, monorail, and trams to integrated systems, customised services, infrastructure, signalling and digital mobility solutions. Joining us means joining a caring, responsible, and innovative company where more than 70,000 people lead the way to greener and smarter mobility, worldwide 

Job description:

-Defines and validate the detailed manufacturing process for a new product.
-Perform industrial documentation for the project, define industrial master data and set the manufacturing method time.
-In serial phase, drive continuous improvement actions and industrialize product and process changes.

-Defining Method time through MTM UAS build block system & Establish method time in manufacturing

 

Qualifications & Skills:

  • Proficient in English – Read, Write and Speak
  • Familiar with Microsoft excel and PowerPoint
  • Knowledge of AutoCAD 
  • MTM or Basic MOST certified
  • Experience in Lean

 

EDUCATION

  • B.E Mechanical / Industrial Engineering

 

BEHAVIORAL COMPETENCIES:

  • Team Player with values of Agile, Inclusive and Responsible
  • Good decision-making capabilities and supports team in appropriate Decision making
  • Autonomous and Self-driven
  • Sense of Ownership
  • Assertive & Go getter

 

TECHNICAL COMPETENCIES & EXPERIENCE 

 

  • Industrial and Manufacturing Engineering experience in Mechanical Assembly and Harness manufacturing process.
  • Technical knowledge of Manufacturing Engineering, writing manufacturing work instructions, line balancing.
  • -Experience in working with an ERP (such as SAP) for Bill of Materials, Routings, Configuration follow-up
  • -Working knowledge in Quality, EHS standards and Ergonomics.
  • -Familiar with IS common tools.
  • -Process FMEA, QRQC.
  • -Time analysis (MTM, MEK, UAS).
  • Productivity improvement and Cost saving techniques
  • Lean Manufacturing techniques and Six Sigma tools.
  • Value stream mapping execution.
  • Certified on MTM time study tools ( MTM1,MTM2 & MTM UAS)
  • Strong knowledge on different method time calculation type is required
  • Hands on experience in elemental time study using MTM UAS building block systems
  • Strong knowledge on MTM basic motions,Ergonomics & fatique factor with MTM UAS
  • Strong knowledge on different industrial times & operation times
  • 6 to 7 years in the Field of Industrial Engineering.
  • Knowledge of Jigs and Fixture Design/Manufacturing

 

 Performance Measurement

  • % Method time reduction – Budget time vs Method time
  • Process cycle Efficiency
  • Saturation >90%
  • Cycle time Vs TAKT
  • On time FAI and Serial Go.
  • Fixed industrialization cost in line with target.
  • Method Time in line with target.

 

 Organizational Reporting

  • Reports hierarchically to the Methods Manager 

  

Responsibilities

-
-During specification and preliminary design phases:
-Bring ideas to the Process Engineer or the PIM to guide product definition in order to improve the product manufacturability and achieve QCD targets.
-Participate to the product design reviews when required.
-Estimate Method Time using MTM
-
-During detailed design phase and before Serial Go:
-Participate to P-FMEA.
-Participate to validation of prototypes if any.
-Request tooling when needed and write tooling specifications.
-Depending on the domain: perform ERP routings, Work Instructions, Inspection Instructions, program for CNC machines. And this ensuring good EHS and ergonomic conditions.
-Perform work stations task sequencing.
-Validate product design and industrialization through FAR and FAI.
-Calculate precise Method Time using MTM building block systems-
 
-After serial Go:
-Industrialize retrofit after engineering changes: Routings, Work Instructions, and tooling.
-Support Production to achieve manufacturing QCD targets.
-Lead continuous improvement in respective shops to meet optimized MT,SATURATION & CT
-Contribute to industrial REX on manufacturing processes.

Alstom is the leading company in the mobility sector, solving the most interesting challenges for tomorrow’s mobility. That’s why we value inquisitive and innovative people who are passionate about working together to reinvent mobility, making it smarter and more sustainable. Day after day, we are building an agile, inclusive and responsible culture, where a diverse group of people are offered opportunities to learn, grow and advance in their careers, with options across functions and geographic locations. Are you ready to join a truly international community of great people on a challenging journey with a tangible impact and purpose?  

 

Equal opportunity statement:
Alstom is an equal opportunity employer committed to creating an inclusive working environment where all our employees are encouraged to reach their full potential, and individual differences are valued and respected.  All qualified applicants are considered for employment without regard to race, colour, religion, gender, sexual orientation, gender identity, age, national origin, disability status, or any other characteristic protected by local law. 


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