Process Engineer - Motors

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Date: 02-Aug-2022

Location: Coimbatore, TN, India

Company: Alstom

Req ID:223701 

Leading societies to a low carbon future, Alstom develops and markets mobility solutions that provide the sustainable foundations for the future of transportation. Our product portfolio ranges from high-speed trains, metros, monorail, and trams to integrated systems, customised services, infrastructure, signalling and digital mobility solutions. Joining us means joining a caring, responsible, and innovative company where more than 70,000 people lead the way to greener and smarter mobility, worldwide 

Network and links

  • Internal:
    • Manufacturing engineers / technicians, Special Process experts, Industrial Costing Manager, Tooling Engineer, Layout Engineer.
    • Sub System Managers (SSM), Manufacturing, Supply chain, Industrial Quality.
  • External:
    • Product Engineering Manager, Advance Industrialisation, Donor site

OVERALL PURPOSE OF THE ROLE

  • Manage Process Engineering during development phase of the product.
  • Ensure the process is designed and implemented in line with the industrial requirements and the QCD objectives of the project.
  • Is the main industrialization contact for all other functions of the project, and thus represent PME department within the project. 

During specification and preliminary design phases:

  • Make sure that Industrial requirements are well understood and taken into account by Engineering, during product specification and design.  Effectively drive and run the Design Review meetings and ensure Design for Manufacturing.
  • Monitor concurrent engineering activities with his Engineering counterpart. 
  • Design the global macroprocess, based on standard Manufacturing Practices.
  • Prepare introduction of new technologies if need be, with associated process validation plan.
  • Build the plan for tooling and other specific manufacturing equipment.
  • Build the IMP (Industrial Management Plan) to decide the requirements to setup manufacturing infrastructure with right capacities.
  • Set up the industrialization planning including all activities: Concurrent engineering activities, PFMEA, deliverables milestones, First Article review and Inspection.
  • Build the IMFU (Industrial Maturity Followup) with detailed list of Toolings and infrastructure (EMFU) with timelines to plan, procure and commission.
  • Set up and monitor the Industrialization Work Package: Man hours and manufacturing equipment budget. 

During detailed design phase and before Serial Go:

  • Manage the industrialization activity using right process documents.
  • Perform PFMEA.
  • Ensure that industrial documentation is issued in due time with the good quality level.
  • Participate to validation of prototypes if any.
  • Monitor the process cycle times vs target.
  • Ensure the availability of tools and workstations on schedule and consistent with EHS requirements, ergonomics and quality.
  • Lead First Article review and inspection activities in order to validate product design and process industrialization.
  • Provide due feedback to Engineering based on the Pre Serial Manufactuing and ensure the changes are implemetned in design.
  • Deploy effective Change managenet process and with right Engineering change releases to manufacturing site.

 

After serial Go:

  • Manage industrialization of the retrofit after engineering changes.
  • Contribute to build continuous improvement action plan along with Production to achieve manufacturing QCD targets. 

Other activities:

  • Contributes to industrial costing during
  • Perform industrial REX on manufacturing processes. 

Qualifications and Skills

 Education:

  • BE/ME  in Mechanical / Electrical  Engineering

Behavioral Competencies

  • Conscientious. Commits and delivers.
  • Good leadership.
  • Team Player.  Spirit of “Team Trust Action”
  • Decisive.  Obtains and uses necessary information to make decisions. Refers decision to others when appropriate
  • Self Motivation.
  • Logical and organized
  • Good communication.

TECHNICAL COMPETENCIES & EXPERIENCE  

 

  • Experience in Industrial or equivalent motor component manufacturing and assembly processes(Above 200 KW).
  • Deep dive and solve quality issues in Motor Manufacturing processes
  • Establish Process capability on motor manufacturing processes
  • Exposure in reviewing the CMM inspection reports on Machined motor components
  • Experience in preparation of Machine specification documents for Motor manufacturing
  • Performing Machine Inspection, trials at supplier and machine clearance
  • Machine Installation and commissioning at shop.
  • Layout design and Capacity planning.
  • Active in process design for motor manufacturing based on design drawings from Engineering.
  • Experience in Vacuum Pressure Impregnation, Induction Brazing, Ovens, Hydraulic presses, Assembly SPMs
  • Strong knowledge on NPI Stage Gate process (APQP is a must)
  • Manufacturing Engineering/Process Engineering background with 5 to 8 years of experience preferably in Auto or railway industry.
  • Experience in General Assembly process.  
  • Technical experience of Process Engineering, developing manufacturing work instructions, line balancing.
  • Design Review Skills with experience in deploying DFM/DFA (Design for Manufacturing/Assembly)
  • Experience in Reading/Preparing Engineering Drawing with GD&T (Geometrical Dimensioning and Tolerance)
  • Knowledge of Jigs and Fixture Design/Manufacturing
  • Productivity improvement and Cost saving techniques
  • Lean Manufacturing techniques and Six Sigma tools.
  • Experience in project management.
  • Experience in working with an ERP (such as SAP) for Bill of Materials, Routings, Configuration followup
  • Working knowledge in Quality, EHS standards and Ergonomics.
  • Knowledge of CAD and PLM tools (CATIA, DELMIA…)
  • Familiar with IT common tools.
  • Process FMEA, 8D/ QRQC.

 EXPERIENCE / SKILL SET

  • Experience in Manufacturing / Process Engineering, Fixture design and manufacturing: 5 years Min
  • Language Skills: Proficient in English language, 

Organizational Reporting

Reports hierarchically to the Manger Process engineering ( Motor )

Reports operationally to the PrIM

Team    

  • People (*) : 0 direct report     

Alstom is the leading company in the mobility sector, solving the most interesting challenges for tomorrow’s mobility. That’s why we value inquisitive and innovative people who are passionate about working together to reinvent mobility, making it smarter and more sustainable. Day after day, we are building an agile, inclusive and responsible culture, where a diverse group of people are offered opportunities to learn, grow and advance in their careers, with options across functions and geographic locations. Are you ready to join a truly international community of great people on a challenging journey with a tangible impact and purpose?  

 

Equal opportunity statement:
Alstom is an equal opportunity employer committed to creating an inclusive working environment where all our employees are encouraged to reach their full potential, and individual differences are valued and respected.  All qualified applicants are considered for employment without regard to race, colour, religion, gender, sexual orientation, gender identity, age, national origin, disability status, or any other characteristic protected by local law. 

 


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