Manufacturing Engineering Engineer

Req ID:467042 

At Alstom, we understand transport networks and what moves people. From high-speed trains, metros, monorails, and trams, to turnkey systems, services, infrastructure, signalling and digital mobility, we offer our diverse customers the broadest portfolio in the industry. Every day, more than 80 000 colleagues lead the way to greener and smarter mobility worldwide, connecting cities as we reduce carbon and replace cars.

Network and links

Internal: 

Process Engineers, Manufacturing engineers / technicians, Special Process experts, Supply chain, Tooling Engineer, Sub-System Managers and Facility & Maintenance Engineers

External:

Advance Industrialization, Center of Excellence (COE), WCM Network, MTM Network and Suppliers

OVERALL PURPOSE OF THE ROLE

• The purpose of Industrial Engineer is to Define, Measure, Analyze and deploy reduction plan for Process times.
• Define the Workstation, Production line and Infra requirements through Manufacturing Line Design
• Define and monitor footprint evolution over the site level and coordinate with HR for factory layout approval.
• Deploy Recurrent cost saving ideas to reduce the Industrial Times as per Business Targets
• Define Blue collar Headcount requirements as per Sales & Operational Planning – Yearly / Quarterly / Monthly
• Lead Implementation of APSYS Lean practices in Site
• Implement Kaizens for Improved Productivity & Quality
• Define & Lead Implementation of EHS & Ergonomic working conditions of the Site
• Lead improvement projects with Industrial Project approach to achieve SQCD Targets in his/her perimeter

Roles & Responsibilities:

• Support the Bids & Tenders team with Method time Estimate data for new Project Tenders
• Method time Definition for New projects using MTM Datacards or VA/NVA analysis using Video study
• Develop & Contribute to MTM Datacards creation for New processes/Changes
• Prepare Manufacturing Routing tasks with operation sequence and Method time
• Lead and Animate Site level VSM workshops for Lead time reduction
• Perform Continuous observation study and identify opportunities for improvement in Method time/Spent time
• Prepare Manufacturing Line design with workstation requirements based on S&OP and declare Capacities of Each Product line
• Continuously Improve the Capacities of the production line through Bottleneck/Theory of Constraints Approach
• Define Headcount requirements for Manufacturing based on Method time and S&OP volumes
• Perform EHS & Ergonomics analysis using standard assessment checklists, Define action plan for improvements and implement.
• Perform and Participate in P-FMEA and QRQC’s
• Drive Continuous Improvements and implement it for improvements in Method time, Spent time, EHS & Ergonomics
• Manage Indirect suppliers to get the work done based on Organization needs
• Continuously work to reduce the Industrial costs
• Identify and implement innovation in Tools, Jigs & Fixtures
• Bring ideas to the Process & Methods Engineer for Operational Excellence by optimizing Process & Product
• Train Industrial teams on Industrial Times & Ergonomics and ensure effective Design reviews with respect to Ergonomics & Process times
• Actively participate and Contribute to Lean and Efficient Plant layouts by deploying Lean tools
• Reporting the Daily, Weekly and Monthly dashboard for Industrial Engineering

Qualifications and Skills

Education:

1.    BE/ME in Mechanical Engineering, Electrical Engineering or Industrial Engineering

2.    Proficient in English – Read, Write and Speak

3.    Familiar with Microsoft excel, Powerpoint and Common IT Tools

4.    Knowledge of AutoCAD

Behavioral Competencies

1.    Conscientious. Commits and delivers.

2.    Autonomous and Self-driven

3.    Sense of Ownership

4.    Spirit of “Team Trust Action”

5.    Team player with Values of Agile, Inclusive and Responsible

6.    Decisive

7.    Self-Motivated

8.    Logical and organized

9.    Good communication

TECHNICAL COMPETENCIES & EXPERIENCE

1. 1. Manufacturing Engineering/Industrial Engineering background with Minimum 8 years of Industrial experience preferably in Auto or railway industry.
   2. Experience in General Assembly process. Electrical harness assembly is preferred.
   3. Technical experience of Process Engineering, developing manufacturing work instructions, line balancing.
   4. Knowledge of Jigs and Fixture Design/Manufacturing
   5. Productivity improvement and Cost saving techniques
   6. Experience in Lean Manufacturing techniques and Six Sigma tools (Certified Lean Six Sigma Green Belt Professionals Preferred)
   7. Experience in project management
   8. Experience in working with an ERP (such as SAP) for Bill of Materials, Routings, Configuration followup
   9. Working knowledge in Quality, EHS standards and Ergonomics
   10. Process FMEA, A3 Approach and 8D
   11. Time analysis (MTM 1,2 or UAS, MOST, MODAPTS & Stop watch study)
   12. Knowledge on QMS/EMS & OHSAS

Organizational Reporting

Reports hierarchically to the Manufacturing Engineering Manager

You don’t need to be a train enthusiast to thrive with us. We guarantee that when you step onto one of our trains with your friends or family, you’ll be proud. If you’re up for the challenge, we’d love to hear from you!

Important to note

As a global business, we’re an equal-opportunity employer that celebrates diversity across the 63  countries we operate in. We’re committed to creating an inclusive workplace for everyone.

Job Type:​Experienced​