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Technology Transfer and Tooling Manager

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Date: 26-Aug-2021

Location: Bangalore, KA, India

Company: Alstom

Req ID:141202 

We create smart innovations to meet the mobility challenges of today and tomorrow. We design and manufacture a complete range of transportation systems, from high-speed trains to electric buses and driverless trains, as well as infrastructure, signalling and digital mobility solutions. Joining us means joining a truly global community of more than 38 900 people dedicated to solving real-world mobility challenges and achieving international projects with sustainable local impact.    

About Alstom in India

Alstom has established a strong presence in India. Currently, the company is executing metro projects in several Indian cities including Chennai, Kochi and Lucknow where it is supplying Rolling Stock manufactured out its state of the art facility at SriCity in Andhra Pradesh. In the Mainline space, Alstom is executing Signaling & Power Supply Systems for the 343 Km. section on World Bank funded Eastern Dedicated Freight Corridor. Phase 1 in the construction of the new electric locomotive factory for manufacturing and supply of 800 units of 12000HP locomotives is also complete at Madhepura, Bihar while the depot at Saharanpur, Uttar Pradesh is ready to commence operation. Alstom has set up an Engineering Centre of Excellence in Bengaluru, and this coupled with a strong manufacturing base as well as localized supply chains, is uniquely positioned to serve customers across the globe. Today, Alstom in India employs close to 3600 people and in line with Government of India’s ‘Make in India’ policy initiative, Alstom has been investing heavily in the country in producing world class rolling stock, components, design, research and development to not only serve the domestic market, but also rest of the world. www.alstom.com/ India

NETWORKS & LINKS:

INTERNAL

  • Industrial Community from Donor and Receiver Sites.
  • Site TT Process representative, Tender and Project Core teams  
  • PrIM, PIM. Process Engineer, Manufacturing Engineer, Special Process experts.
  • Engineering, Manufacturing, Supply chain, Industrial Quality, Sourcing, Site Maintenence.
  • APSYS Leader, Central Tooling manager,  Tooling Engineers / Managers from other sites 

EXTERNAL

  • Tooling supplier
  • Local suppliers
  • Customers representatives on site
  • Certification agencies

 

OVERALL PURPOSE OF THE JOB:

  • Efficient contribution to Tender execution ( including TT Agreements) over Transfer Activities (S,D).
  • Efficient contribution to Project execution over Transfer Activities (S,D,R).
  • TT processes and tools deployment and improvement (S,D,R) .
  • Efficient Data sharing with Transfer Stakeholders (Donor/Receiver; Project/Metiers/Sites)  (S,D,R).
  • Is in charge to define specific tooling, ensure its manufacturing and its implementation in production.
  • Act in respect of standards, AT rules and business targets (EHS, Ergonomics, QCD).
  • Perform tooling costing.

 

ORGANIZATION STRUCTURE:

REPORTS TO: Industrial Performance Director (Reports operationally to the Project Manager, Reports functionally to the TT Process Owner)

DIRECT REPORTS : 10-15 Nos.

   

RESPONSIBILITIES & ACCOUNTABILITIES:

Responsibilities at tender phase:

  • Achieve Project and Tender QCD objectives for TT. (D,R)
  • Manage TT Team, IMP, Transfer Document, Manage Training and  Assistance. (D,R)
  • Analyse Transfer Risk and drive related action plan (D).
  • Connect and coordinate Donor and Receiver metier stakeholders (D,R).
  • Manage IMP (R) . Ensure IMP validation by Donor (D). 

 

  • Identify the need for tooling with the PIM and the Costing Manager.
  • Evaluate the total cost of the tooling, broken down in the following categories:
    • Study (specification, design)
    • Manufacturing and implementation
    • Maintenance

 

At project execution phase:

  • Manage TT Data/Documents ( DML, Transmital Sheet, RFC, translation…..) (D,R)
  • Define and Execute relevant Training and Assistance Plans (D,R)
  • Ensure Transfer activities are performed within AT EHS standards.
  • Deploy and propose improvement of TT Standards and Processes. (S,D,R)
  • Develop TT understanding and competencies over sites and metiers (S,D,R). 
  • Contribute to improve process efficiency and active data sharing (best practices, REX ). (S,D,R)
  • To develop and maintain common TT data Library (processes, tools, contract) (S,D)
  • To ensure TT common way of working and to use of TT best practice. (S,D,R)
  • Set-up, execute and maintain TT Plans (D). This covers all Industrial activities (PME, Production, Testing, Quality, Supply Chain, Assistance to Sub-Contractor).
  • Analyze the tooling requested and propose the adequate solution.
  • Write the functional specification and get approval from the Process & Manufacturing engineers, Manufacturing, Supply Chain, EHS and Industrial Quality representatives.
  • Send documented purchase request, participate to RFQ analysis, and contribute to the business award with Sourcing.
  • Perform the design of the tooling or make it sub-contracted.
  • Validate the design through design reviews, involving above actors.
  • Validate the manufactured tooling.
  • Perform operating procedure when needed and train manufacturing team to use it.
  • Follow-up implementation of the tooling and first use. Perform adjustment.
  • Specify inspection operations, handling and maintenance instruction.
  • Write periodic inspection sheets.
  • lead CoE Tooling for global Alstom

 

Other activities:

  • Participates to Alstom Tooling network.
  • Contribute to enrich the AT database of standard tooling specifications and TT process
  • Participate to continuous improvement actions (SWIP) in support to Production.

 

QUALIFICATIONS & SKILLS

  • Technical education.
  • Mechanics, Automation.
  • English read, written, spoken

 

EXPERIENCE & SKILL SET:

  • Manufacturing Engineering, Manufacturing or Plant Maintenance background with min 10 years’ experience preferably in the railway industry.
  • Exposure in TT process handling/leading
  • Experience in Project or Industrial QCD management.
  • Technical experience of Process & Manufacturing Engineering
  • Good practice of CAD and PLM tools (CATIA, DELMIA…)
  • Working knowledge in Quality, EHS standards and Ergonomics.
  • Familiar with IS common tools.
  • Process FMEA, QRQC.

An agile, inclusive and responsible culture is the foundation of our company where diverse people are offered excellent opportunities to grow, learn and advance in their careers.  We are committed to encouraging our employees to reach their full potential, while valuing and respecting them as individuals.   

 


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