Bogie Process Engineer (L)

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Date: 28-May-2021

Location: Bangalore, KA, India

Company: Alstom

Req ID:101563 

We create smart innovations to meet the mobility challenges of today and tomorrow. We design and manufacture a complete range of transportation systems, from high-speed trains to electric buses and driverless trains, as well as infrastructure, signalling and digital mobility solutions. Joining us means joining a truly global community of more than 38 900 people dedicated to solving real-world mobility challenges and achieving international projects with sustainable local impact.    



Job Title: Bogie Process Engineer


Purpose & Objective

-Defines the manufacturing process and associated 5M equipment for a new product, taking into account the industrial policy, existing standards and constraints of the project.
-Perform industrial documentation for the project.

-Estimate the Manufacturing process/ cost for new manufacturing setup corresponding to his domain 
Measurement & KPI 

  • Project QCD for his field of activities:
    o On time FAI and Serial Go.
    o Fixed industrialization cost in line with target.
    o Method Time in line with target.
  •  APSYS Indus roadmap rating.



-During specification and preliminary design phases:
-Gather Industrial requirements Engineering has to comply with, during product specification and design. Explain them to Engineering.
-Participate actively to the product design in co-engineering mode, using appropriate methodologies.
-Design the macro-process, based on standard SMP.
-Prepare introduction of new technologies if need be, with associated process validation plan.
-Identify needs of specific manufacturing equipment.
-Estimate Method Time and perform a preliminary line balancing.
-Identify critical process steps where to perform detailed Process FMEA and full FAR / FAI.
-Expertise on Welding standards EN, AWS, ISO, Etc.
          -Responsible for on time delivery of Bogie Frame and Assembled Bogie on time
          -Guide suppliers to set up Bogie Frame Manufacturing Assembly line, Fixture design, welding process and quality requirement establishments etc.
          -Travel based on requirement and address any supplier or in house shop queries on priority. 
          -Closey interacts with PrEM and other CFT to know design requirements, critical parameters.
          -Improve the nesting, build lead time and reduce machining and method time. 
-During detailed design phase and before Serial Go:
-Complete industrial documentation: industrial data sheets, IMFU (Industrial Maturity Follow-Up)
-Perform P-FMEA.
-Participate to validation of prototypes if any.
-Develop specifications of industrial means for serial production.
-Define workstation layouts, taking into account ergonomic and EHS rules and optimizing movements.
-Perform a complete and detailed line balancing.
-Validate product design and industrialization through FAR and FAI.
-After serial Go:
-Industrialize retrofit after engineering changes: documentation, workstation definition / update.
-Support Production to achieve manufacturing QCD targets.
-Other activities:
-Bring his expertise to the industrial Costing Manager during tender phase
-Participates to R&D programs as industrial representative.
-Perform industrial REX on manufacturing processes. 

Network and links

Product Design Engineer, Manufacturing, Supply chain, Industrial Quality.

Other domains Process Engineers, Manufacturing engineers / technicians, Special Process experts, Industrial Costing Manager.

Tooling Engineer.

APSYS Leader



Educational Requirements

-Technical education.
-English read, written, spoken


Desired Knowledge / Experience

-Manufacturing or Manufacturing Engineering background with 5 to 10 years’ experience preferably in the railway industry.
-Technical experience of Process Engineering, writing manufacturing work instructions, line balancing, Lean Manufacturing.
-Experience in working with an ERP (such as SAP) for Bill of Materials, Routings, Configuration follow-up
-Working knowledge in Quality, EHS standards and Ergonomics.
-Knowledge of CAD and PLM tools (CATIA, DELMIA…)
-Familiar with IS common tools.
-Process FMEA, QRQC.
-EN 15085 qualification


Behavioural Competencies

-Conscientious. Commits and delivers.
-Team Player.  Spirit of “Team Trust Action”
-Decisive.  Obtains and uses necessary information to make decisions. Refers decision to others when appropriate
-Logical and organized
-Showcase Agility, Inclusive and Responsible behaviour

An agile, inclusive and responsible culture is the foundation of our company where diverse people are offered excellent opportunities to grow, learn and advance in their careers.  We are committed to encouraging our employees to reach their full potential, while valuing and respecting them as individuals.   



Job Type:​Experienced​

Job Segment: ERP, SAP, Supply, Supply Chain, PLM, Technology, Operations, Management